Josh (Yosh) - 10/30/22

Questions and answers

  • Do I need to double grind?
    • No, unless you are making an pureed sausage (hotdog, banger)
  • Salt before you grind?
    • Let salt + all seasonings sit overnight
  • Do I need to cure?
    • Only if you are smoking since the sausage will sit at lower temperatures for longer
  • What kind of salt, Mortons or Diamond?
    • Doesn’t really matter if measuring by weight
    • Main difference between these two is the crystal size which can play with the salt content when measuring by volume
    • Diamond is the industry standard (supposedly)

Equipment

  • “Prick”
    • Had three little pins on it, great for getting the air out of the stuffed casing
  • Bus tub
    • Low sided container makes it easy to mix large quantities of sausage
  • Stuffer
    • At least 5 pound capacity
    • Much better than trying to auger using the grinder as it gives you a consistent pressure and flow rate
  • Sausage hone
    • stainless, probably comes with stuffer?

Ingredients

  • Pork shoulder is about 75% lean
  • Target fat content should be about 30% lean (aka add fat to get to this amount)
  • Sausage can go up to 50% lean and still be good
    • Requires coarse + fine grind combined
  • Jowels have the best fat but are hard to get
  • back fat adds texture but doesn’t melt
  • Salt content should be 1.8-2% by weight (of meat + fat)
  • More spices require more hydration to bind
  • garlic puree is acceptable
  • 1kg of meat = 100g liquid
    • a little more if smoking
    • The animal can make a big difference here, dry aging dries out the meat
    • If the meat is too wet it can be dried out with an overnight salting
  • Allow meat + fat + spices (and salt) to sit overnight before grinding
    • Don’t include your added moisture/liquid here
  • Pepper is added at 0.1-0.4% (1.0-4.0 g per 1 kg of meat)
  • Adding 1 - 2 g sugar per 1 kg of meat helps to preserve the color of the sausage.
    • Use of a small quantity of sugar is said to brighten the color of sausages.
  • Spices are normally added at around 0.1-0.2% (1-2 g/kg)

Adjuncts

Cheese

  • Looking for a 60/40 or 50/50 meat / cheese ratio (by weight)
    • Needs a binder link corn starch to be mixed in with it
    • Because of the binder it won’t necessarily be tacky when mixed
    • If looking to add to grind the only acceptable cheese is american cheese
      • Don’t need binder/starch if using american cheese
    • If not using kraft singles, mix after
    • Mix 90% of the way before adding cheese

Grinding

  • Match your blade with your die
    • The blade and the die will wear down together and you will get shavings in your meat if you switch them up
    • This will cause faster dulling as well

Die size

  • 3/16” is what they use for “standard sausage”
  • 1/4” for burger
  • 3/8” for chorizo and lapchang
  • 1/2” for part of the pate base

Mixing

  • Most important step
  • Mix by hand, even for large quantities
    • Get a busser tub to have a low sided large vessel
  • When mixing you can assess moisture content, should be able to have a pound of mix hanging from your hand
  • You are trying to “make glue” in this step aka should be really tacky

Casing

  • Standard Sausage casings are 22-24 mm hog casings
    • Using flow-line casings makes a big difference
  • For pepperoni/salami use “beef middles”
  • Check out Oversea Casing Company
    • SODO next to costco
  • Make sure to push out all the air when putting mixture into stuffer
    • Extrude some mixture before tying the casing to ensure all the air is out
  • When tying casing in the front make sure to leave extra casing as the knot will slip
  • Use your non-crank hand to help regulate the flow of the sausage
    • Too constricted and you will burst the casing

Linking

  • Easiest if done with a long table
  • Don’t forget to prick if you have air in the casing
  • Start from the stuffer and work towards the front
  • You need to squish the sausages down from either side unit firm
  • Alternate directions
  • You can kind of “twirl” with both hands

Curing

  • Only need to cure if you are smoking as this has the sausage sit at a lower temperature
  • Use about .2% #1 cure (pink salt) with about 1.8% regular salt
  • Using curing salt will make things turn pink

Smoking

  • Recommends a temperature of about 150 degrees

Books

  • The Home Production of Quality Meat and Sausage
  • Olympic Provisions has a good book
  • Chinese Cooking Demystified (Youtube Channel)